Strength & fatigue
Linear static, nonlinear and fatigue life for frames, brackets, battery packs, chassis parts and body structures.
Abaqus · Nastran · nCode
DESIGN · SIMULATION · CONSULTING · TRAINING
See the weak points,
See the weak points,
before you cut the tooling.
HBP Solutions works with manufacturers from design drawings and CAE simulation through to product optimisation. We provide engineering consulting and train engineers for electric cars, electric motorcycles and battery packs.
door_slam.odb REAL PROJECT
6+ years of experience with battery packs, cars and electric motorcycles
100+ trainees, many now working at VinFast, Viettel, Nissan, FPT
8 groups of problems: strength, crash, vibration, CFD, MBD, optimisation, welding & forming, design
12.5k followers of the HBP CAE channel
01 · ABOUT HBP SOLUTIONS
One engineering team, the full product development cycle.
HBP Solutions is built by engineers from the R&D and quality-validation teams of a car maker. We do not just run simulations: we design, evaluate, propose fixes and work alongside your design team until the product meets its targets.
Design 3D models and drawings in CATIA, designed for manufacturability.
CAE simulation 8 load case groups, from strength and crash to CFD and optimisation.
Engineering consulting Root-cause analysis, design change proposals, simulation standards.
Training Hands-on courses, and engineers trained to order for companies.
02 · SIMULATION CAPABILITY
The 8 LOADCASE groups we solve.
Turnkey delivery of each problem, or extra capacity for your CAE team, evaluated the way an OEM quality centre does it.
Crash & impact
Drop, impact and crash with explicit solvers: energy balance, deformation, intrusion.
LS-DYNA · ANSYS · Abaqus/Explicit
Vibration & NVH
Modal analysis, frequency response, random vibration and mechanical shock.
Nastran · Abaqus · HyperWorks
CFD & heat transfer
Flow, pressure drop, heat transfer and cooling optimisation for battery packs, motors and heat exchangers.
ANSYS · STAR-CCM+
Multibody dynamics (MBD)
Dynamic loads from real vehicle motion, fed into strength and fatigue analysis.
Dynamic loads → FEA
Structural optimisation
Topology, size and gauge optimisation to cut mass while meeting strength targets.
Nastran · HyperWorks
Welding & forming simulation
Weld distortion and residual stress; sheet formability with thinning, wrinkling and split prediction.
Weld lines · Sheet stamping
Design & pre-processing
3D design, CAD clean-up, high-quality meshing and complete model assembly for any solver.
CATIA · ANSA · HyperMesh
03 · DELIVERED PROJECTS
Real parts. Real results. Real design changes.
CARS
Body & closures: door slam and fatigue
Slam and over-slam assessment for doors, bonnet and tailgate; body stiffness, static strength and fatigue; checks of roof rack, tow hook, jacking points and charging port against OEM standards. The damage map pinpoints the weld areas that need reinforcement before tooling.
StiffnessDoor slamFatigueOil canning
ELECTRIC MOTORCYCLES
Main frame: static strength, fatigue and MBD loads
Stress checked at every critical joint from the head tube to the swingarm, with heat-affected weld zones assessed separately. Correlated with strain gauge measurements and road tests.
Rear carrier: from hot spot to design fix
Peak stress appeared at the bolt lugs. A connecting rib and revised section were re-run and confirmed to pass before handover to the design team.
BATTERY PACKS
EV battery packs to safety standards
Full-pack CAE models: modal, ECE R100 vibration, UL 2580 random vibration, mechanical shock, crush, bollard impact and drop. Plus pressure drop and thermal analysis of the cooling system. The model shown is an illustration, resized and reshaped to protect customer confidentiality.
ECE R100UL 2580ISOSTAR-CCM+
04 · TEAM
The people behind every result.
FOUNDER
Hoàng Bá Phúc
CAE Engineer · Mechatronics Engineer, Hanoi University of Science and Technology
6 years of structural simulation for battery packs, cars and electric motorcycles at VinFast (Battery Institute, CAE Quality Center) and Kangaroo. Built simulation standards and trained more than 100 engineers.
“Simulation only matters when it changes the design.”
TOOLS CATIAANSAAbaqusLS-DYNAANSYSSTAR-CCM+nCodeHyperWorksNastran
05 · EXPLORE HBP
Learn, ask, share and download.
COURSES · 4 COURSES CATIA, ANSA & Abaqus, STAR-CCM+, ANSYS Learn with the same workflow used on real projects. View courses → COMMUNITY BLOG Technical Q&A and knowledge sharing Post questions, share experience and debug models together. Go to Blog → DOCUMENTS Documents & material library Guides, technical notes and material data for steel, aluminium and plastics. View documents → SHOP · COMING SOON Ready-to-run simulation models Models built and verified, ready to run as soon as you download. Go to Shop →
06 · CONTACT
Have a part that needs verifying?
Send your CAD files and targets. HBP will reply with a scope of work and a quote.
EMAILhoangphuc9615@gmail.com ZALO0964 961 917 ADDRESSHanoi, Vietnam · working worldwide
